Maybe it was just the general road conditions in the area I grew up in the Black Hills, SD but the late 1940's and early 1950's cars... especiall the Kaisers, Frazers, Henry J's, the Aero Willys, and the early Jeeps Station wagons (tin woody's) seemed to delevop body panel cracks after only a few hundred miles of the washboard gravel roads around there. After a little time we could identify them by their rattles and clatter as they went by. We tried them out because we liked the way they looked, small, light economical, simple and even liked their styling. The Kaiser and Frazers were previously established cars and not the newer postwar models manufactured by Henry J. Kaiser. They were generally powered by a Continental flathead 6 engine which was used by many other makes or models including Jeep and Checker, etc, maybe even Studebaker. Our rough country roads made short work of those cars. Shock absorbers would tear off. they could not be kept in alignment, they would pound you to pieces, bodyy and frame cracks showed them to be too fragile for general use around there. The car models that seems to hold up well were the Pontiac, Olds, Hudson, Nash, Studebaker, Plymouth, Dodge, DeSoto, Most Fords, but some models would get kind of rattletrap, Chevy's were kind of weak as deleoped cracked in the fenders, and old shock absorber styles would quickly lose effectiveness but they were better after 1949 & 1950 body styles and then in 1954 they even got a pressurized oiling system. Us farmers pretty much didn't care to much for Henry J Kaiser cars, even if we did know how he and his companies performed for us during the big war. We sure did like his army jeeps and his CJ's of the time. They worked for us and we could go places with them and didn't have to ride the horse through the blizzards. They even had farming attachments for those things. They had a good power-take-off setup for moving machines and power rakes, etc... and we didn't have to hook up the team of horses to pull our big hay wagons around. And they could carry 4 to 6 people down the road to the swimming hole on those warm afternoons. ______________________________________________________________ Ralph Ausmann - Hillsboro, OR - > <ralph.ausmann@xxxxxxxxx> http://mysite.verizon.net/res79g4m/ ----- Original Message ----- From: "Swygert, Francis G MSgt 436 CES/CECM" <Francis.Swygert3@xxxxxxxxxxxx> Subject: Re: [Amc-list] AMC Heritage Cars -- Willys Aero/58-63 Americansuspension bracing ---------------------------------- Date: Thursday, April 26, 2007 12:59 AM From: orlinpettit@xxxxxxxxxxx --I noticed one of the AMC heritage collectible cars on the list was the Aero Willys. If you ever buy one examine the front suspension lower A-frames very carefully for cracks. 50 years on I can take you to the spot were the front suspension collapsed in the Aero my dad owned. Worn shift linkage will get the transmission hung in reverse and first gear at the same time as well. The Aero was made into the '60's in Brazil.. should be easy to find one down there. ----------------- I printed an article on the Aero in AIM back in the first year or two (8-9 years ago!). Neat little cars! The 58-63 American is of similar size and can have similar problems. The lower arms don't crack, but the rails where the front suspension mounting reinforcements weld on do, but can be MIG welded. Once welded a hard brace needs to be mounted between the suspension reinforcements. There is no solid crossmember on the 58-63 Americans. The easy way to brace it is to drill a piece of 2"x2"x3/16" angle iron to fit lower suspension mount bars where the stamped steel "K" brace fits (replacing the K brace) then drilling so that a 3/8" or 1/2" steel rod will fit between them under the engine. The rod needs to be hardened, not hardware style all-thread. I prefer a 3/8" rod inside a length of 1/2" or 3/4" (inside diameter) steel pipe (water pipe is fine), but the pipe need to be threaded on each end and have a coupling in the threaded end. Why? The brace will have to change length to accommodate suspension alignment. The couplings screwed in 3/4" will allow 1/4" +/- adjustment on each end. The pipe secured with the threaded rod prevents flexing, whereas a 1/2" threaded rod with a nut on each side of the angle can flex a bit when the suspension is unloaded. This is why the welds crack in the first place -- flexing and metal fatigue due to weight (the 195.6 L-head or OHV weighs 500-550 pounds!) over time. It took 15 years of hard use for my first one to develop cracks, usually takes over 20 with moderate driving (I was a teen, and a teen owned it for a while before me...). On that one I drilled the reinforcement and bolted a piece of angle on vertically, then ran the rod and pipe between that so it didn't have to be moved for front end alignments. The angle could be welded onto the reinforcement plate also. The K-brace has slotted ends to allow for lower arm bar movement. It works fine and keeps the car together well beyond its designed 10 year life. You can't complain about the engineering when a car is over 20 years old and starts to come apart! To many of us do just that -- I've been guilty also. And remember, most Ramblers were poorly maintained and driven hard by the third (sometimes second when the original purchaser kept it a long time) and subsequent owners. With that in mind, it's amazing engineering that keeps 40+ year old cars with 100K+ on them together at all!! _______________________________________________ _______________________________________________ Amc-list mailing list Amc-list@xxxxxxxxxxxx http://www.amc-list.com/mailman/listinfo/amc-list