Re: Fuel Tank Sending Unit Removal
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Re: Fuel Tank Sending Unit Removal



Brians, advice is good, but I'd drive the car until I knew the fuel level was low and go ahead and drop the tank all the way. You might want to inspect the tank top and maybe clean and paint it while it's down. I usually use a brass punch to unlock the sealing ring. It helps to have a water hose standing by if you're working on concrete or some other hard surface which can cause a spark. I'd do it outdoors too for that reason. If you spill any gas just flush it away with water like the Fire Dept. Safety comes before the environment in my book.

And Pat Whiteside (of the South Bay AMX Club) recently told me that he got an NOS tank ring gasket from Chrysler Part #J0941521 Seal O Ring 8059012, $3.47.

I'll check with my local Jeep dealer and see if I can order a couple to have for spares.

Good Luck,
Joe Fulton
Salinas, CA
----- Original Message ----- From: "Brian Morrow" <teamamc@xxxxxxxxxxx>
To: <mail@xxxxxxxxxxxx>
Sent: Friday, April 22, 2005 8:48 PM
Subject: Re: Fuel Tank Sending Unit Removal



Hello Dean,
If you undo the hose clamps from the tank to the filler hose.
and the overflow hose.
Loosen the tank straps and lower the tank slightly.
Remove the ground wire and the gauge wire.
Then drop the tank tilting to wards the side opposite from the filler neck.
You should then be able to see the top of the tank.
I would ground the tank and using an insulated screwdriver (electrical tape on the end.)
Tap the retaining ring on the sending unit anti-clockwise I think and remove the sender.


Not sure on the tests for the sender.

I probably have a good one here if you need one.
Any chance you can make PICK your PART for some rust free hornet fenders Larry chappel seen.
Thanks
Bryan



----- Original Message ----- From: reitand@xxxxxxxxx Date: Friday, April 22, 2005 8:52 pm Subject: Fuel Tank Sending Unit Removal

There was a recent question on here regarding sending units
which has reminded me that I have a few queries of my own on
this topic.

The car in question is a '72 Matador with a pessimistic fuel
gauge (ie. always reads empty).  I'm sure the sending unit
is to blame, but am trepidatious about removing it.  What I
need to know is:

- How exactly is the unit fastened into the tank?
- Can I remove it without dropping the whole tank out of the
 car?
- Assuming the tank is somewhat full (I try to make sure it
 is due to the non-op gauge), will I unleash a raging tidal
 wave of fuel if I do successfully remove the sender?
- Any fuel related precautions that should be taken prior to
 attempting to service the sending unit?
- Should I even bother attempting to clean up/repair the old
 unit, or should I just replace?  If it's the latter...
- Who's your vendor of choice for these units?

Thanks to all who may reply,

Dean Reitan
Calgary, AB, Canada
1972 Matador 2-door, 304

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