Does anyone have some insight/previous experiance doing something similar, esp with an AMC six?
* 63 classic wagon * 1970 232
The short answer: there will be no ready-made kit, but you can do it all yourself.
I strongly suggest not pushing rope, swimming up stream, peeing into the wind, etc -- go with all modern H134a, O-ring type connectors, Sanden compressor, good horizontal condenser, etc. You CANNOT mix O-ring type and flare-type connector components. [Brief reasons: different hose sizes new vs. old.]
THe one exception I'd make is if you have a once-working factory setup, but the old York-type compressor is shot or missing -- in that case stick with R12 and get a flare-fitting Sanden compressor. Except for restorations, the York type compressors SUCK.
Also, this R12 vs. H134 thing is a crock of sh*t. Talk to the experts, like VINTAGE AIR. There's no need to stockpile the old crap. Even if it's $30/pint for R12, a system in good working order won't need it but every 10 years -- who cares. (New O-ring sealed systems will last that long without leaking. Flare systems seem to leak more.)
Call Vintage Air (www.vintageair.com) and get their catalog. It's got great technical information in it. Of course they recommend their own products, but the tech info is 100% correct.
I learned a lot the HARD WAY -- I actually adapted the old Rambler factory 1963 dash evap unit to the H134a system with a homemade adapter for the #10-O-ring suction to #8 flare suction (I'm embarrassed to say) but then the @#%%^!! evap unit had a bad valve (!) and it was a nightmare to get the thing in and out of the dash, and it wasn't gonna be very efficient on H134 (wrong orfice, etc) so I just bought -- for $210 -- a modern underdash unit (but it looks like a 1960's underdash unit, so I'm happy :-)
I wangled a bracket from a way-post-1972 258 to mount a Sanden converter on the passenger side of the engine. Took some finagling to get the idler system to work but it came out neat -- I shoudl take photos of it. My car has power nothing, so all I had was an alternator and water pump. I took the A/C and Alt bracket for a 1982? 258, milled it and redrilled to fit the 1970 block. You could do that with a hacksaw and file. THe idler was a bit more work to figure out, but easy to reproduce -- I had to mill the bottom of the aluminum stiffener a lot (I have an LP converter bolted onto two of those studded head bolts used for lifting/battery ground) but the idler wants to run the belt right through the water neck -- so I flipped it upside down! and put the belt over, not under... and found a top hose with a slight question-mark shape ? and it looks super clean.
Vintage Air stuff isn't the cheapest, but they are very knowledgable and helpful, and gladly answered all my tech questions before I spent a dime. I ended up getting the evap unit this month (the rest of the junk went in last summer) from another outfit but I think they just resell V.A. anyways.
I have an "RV" flexfan, haven't made a shroud yet. Never could find one to fit, so I'll make one, easy enough.