I have to agree with Peter 100%! On Tue, 19 Oct 2004 10:55:35 -0500 Peter Marano <carmine@xxxxxxxxxxxxx> writes: > Oh Frank! > > Stop! The plastic valve cover was never any good! I take issue > with > 'Most didn't start to leak until 15-20 years old.' The several that > I > remember having to stop leaks on were less than five years old. I > wonder if anyone had a plastic cover stay dry for five years. > Adding to > the woe was that a large portion of the plumbing and wiring was > attached > to or prevented access to the valve cover. > > At one time AMC had a good valve cover sealing strategy. A groove > in > the valve cover accepted a seal with a large cross section and the > fasteners applied the pressure to the top center of the cover. The > > original plastic valve covers had fasteners at the top, but the > plastic > cover was not stiff nor thermally stable enough. > > When the 258 was redesigned for 1981 AMC would have done well to > build > the valve cover similar to the 250/287/327 and the 195.6. > > Does the plastic valve cover even save any weight over the steel > cover? > The kit that came with the revised plastic cover to stop the leaking > (it > didn't) may have weighed more than the steel valve cover! > > Was any auto manufacturer successful with a plastic valve cover!? > (Detroit Diesel had a plastic valve cover on the series 60 when > introduced) > > Peter Marano > slowly regaining his composure in Kenosha WI > > > > Date: Mon, 18 Oct 2004 18:46:39 -0400 > > From: farna@xxxxxxx > > Subject: Re: AMC I-6 Oil weapage / leakage / seepage > > To: mail@xxxxxxxxxxxx > > Message-ID: <ADVANCES62ZbLAX3cf3000001cf@xxxxxxxxxxxxxxxxxxxxxxx> > > > > I wouldn't exactly call it a "design flaw", though I know the > > plastic valve cover is much hated. It will warp over time, but the > > cars/engines were made to last around 10 years with few problems. > > That being the general design criteria, I'd say they met that. > > Most didn't start to leak until 15-20 years old. The last AMC car > > made was the 88 Eagle, it's 14 years old (but doesn't it use an > > aluminum valve cover?). A lot of the leaks are caused by people > > reinstalling too. The plastic valve covers really need to be > snugged > > up but very little torque on the bolts. To much uneven pressure > > around it and it will always warp. Surfaces need to be squeaky > clean > > before applying sealant too. It worked well, but I don't have an > > inch-pound torque wrench, and most mechanics wouldn't take the time > > on a valve cover unless they already knew it was a problem area. > > SO I agree with you in one respect -- it wasn't the brightest idea > in > > the long run, but I wouldn't say it's a design flaw from an > engineering > > standpoint. > > > > > > On October 18, 2004 Brien Tourville wrote: > > > > > >>These engines ran a plastic valve cover that > >>was a failure the day it was installed. > >> > >>AMC removed using a few of the bolts - why > >>I'll never know - which allows the plastic to > >>'bulge' - allowing the gasket to fail in areas. > >> > >>The aging plastic warps - adding to the number > >>of gasket failures. > >> > >>There have been a number of engine fires > >>due to these Design Flaws. > > > > > > > > > Jock Jocewicz - President/Editor NAMDRA 8537 Antioch Rd., Salem, WI 53168 (262) 843-4326 http://www.namdra.org JOIN NAMDRA, the best AMC club around!!! AMO#19, NAMDRA#46, AMCRC#974, AMCWC (Honorary), NHRA#41915, IHRA#6766